Comprehensive Course on Warehouse Management with Advanced Tools & Techniques

Objective: This course is designed to provide in-depth knowledge of warehouse management, covering logistics, inventory control, automation, and advanced global techniques. It is ideal for warehouse managers, logistics professionals, supply chain executives, and business owners.

Total Course Duration: 70 Hours

Warehouse Fundamentals & Design: 10 Hours

Inventory Management & Operations: 16 Hours

Advanced Tools & Automation: 16 Hours

Risk Management, Compliance & Sustainability: 18 Hours

Performance Optimization & Final Project: 10 Hours

Module 1: Introduction to Warehouse Management (4 Hours)

  • Definition & Importance of Warehousing in Supply Chain
  • Types of Warehouses (Public, Private, Automated, Bonded, Distribution Centers)
  • Role of Warehousing in Global Trade
  • Key Challenges & Opportunities in Warehouse Management

Module 2: Warehouse Layout & Design (6 Hours)

  • Principles of Warehouse Layout Optimization
  • Factors Affecting Warehouse Design (Space Utilization, Accessibility, Safety)
  • Picking Paths & Material Flow Optimization
  • Energy-Efficient & Sustainable Warehouse Design
  • Case Study: Designing an Optimal Warehouse Layout

Module 3: Inventory Management & Control (8 Hours)

  • Types of Inventory (Raw Materials, Work-in-Progress, Finished Goods)
  • Inventory Tracking Methods (Barcode, RFID, IoT Sensors)
  • ABC Analysis & Inventory Categorization
  • Just-in-Time (JIT) & Economic Order Quantity (EOQ) Strategies
  • Cycle Counting & Inventory Audits
  • Reducing Inventory Shrinkage & Losses

Module 4: Warehouse Operations & Best Practices (8 Hours)

  • Receiving, Storage, Picking, Packing & Dispatch Processes
  • FIFO, LIFO, and FEFO Inventory Management Strategies
  • Safety & Compliance in Warehouse Operations
  • Waste Reduction & Lean Warehousing Techniques
  • Role of KPIs in Measuring Warehouse Efficiency

Module 5: Advanced Warehouse Management Tools & Software (10 Hours)

  • Introduction to Warehouse Management Systems (WMS)
  • Hands-on Training on SAP WMS, Oracle WMS, Manhattan WMS
  • Integration with Enterprise Resource Planning (ERP) Systems
  • Use of Artificial Intelligence & IoT in Warehouse Automation
  • Data Analytics & Forecasting for Warehouse Optimization

Module 6: Material Handling & Storage Techniques (6 Hours)

  • Types of Material Handling Equipment (Forklifts, Conveyors, AS/RS)
  • Selecting the Right Storage Systems (Racking, Shelving, Palletizing)
  • Warehouse Automation with Robotics & Drones
  • Ergonomics & Safety in Material Handling
  • Case Study: Implementing Automation in a Warehouse

Module 7: Order Fulfillment & Distribution Management (6 Hours)

  • Order Processing & Order Accuracy Improvement
  • E-Commerce Fulfillment Strategies (Same-Day, Next-Day Delivery)
  • Reverse Logistics & Returns Handling
  • Cross-Docking & Drop-Shipping Techniques
  • Best Practices in Last-Mile Delivery Management

Module 8: Risk Management & Compliance (6 Hours)

  • Identifying & Mitigating Warehouse Risks (Theft, Damage, Accidents)
  • Compliance with International Standards (ISO 9001, ISO 14001, OSHA)
  • Warehouse Security & Access Control Measures
  • Business Continuity Planning (BCP) & Disaster Recovery Strategies
  • Insurance & Liability in Warehouse Operations

Module 9: Sustainability & Green Warehousing (6 Hours)

  • Sustainable Warehousing Practices (Energy Efficiency, Waste Reduction)
  • Carbon Footprint Reduction in Warehouse Operations
  • Role of Green Logistics & Circular Economy in Warehousing
  • Implementing Solar Energy & Eco-Friendly Storage Solutions
  • Case Study: Green Warehousing Initiatives in Leading Companies

Module 10: Performance Measurement & Continuous Improvement (6 Hours)

  • Key Performance Indicators (KPIs) for Warehouse Efficiency
  • Lean & Six Sigma for Warehouse Optimization
  • Benchmarking & Performance Analysis
  • Implementing Continuous Improvement (Kaizen) in Warehouse Operations
  • Real-World Examples of Successful Warehouse Optimization

Final Project & Certification (4 Hours)

  • Hands-on Warehouse Layout & Inventory Management Simulation
  • WMS Implementation & Data Analysis Exercise
  • Presentation on a Warehouse Optimization Strategy
  • Certification of Completion

This course ensures participants gain both theoretical knowledge and hands-on experience in global warehouse management, advanced tools, and operational excellence.

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